Tech: High-Dynamic Servo Vibration
As the flagship "Supersonic" model, QS2000 utilizes high-dynamic servo motors to achieve industry-leading cycle times, delivering 15-20% higher output than standard servo machines.
Tech: Siemens Digital Twin Ready
Powered by the most advanced Siemens PLC. It features digital closed-loop control and memory for thousands of recipes, ensuring "Zero Error" automation and complete data traceability.
Tech: Smart Servo Energy Feedback
The advanced servo system not only provides power but recycles energy during braking phases. This results in 30% energy savings compared to traditional hydraulic systems.
Tech: Closed-Loop Synchronization
Uses linear encoders and closed-loop hydraulic control to monitor movement in real-time, controlling product height tolerance within +/- 0.5mm for premium pavers.
Tech: Michelin Rubber + Airbag Clamping
Combines airbag clamping with imported Michelin rubber pads to isolate vibration effectively. This reduces noise by 10-15dB and significantly extends the mold's lifespan.
Tech: Multi-Shaft Rotary Rake
Designed for large pallets, the multi-shaft 360° rotary rake ensures instant and uniform material filling, critical for maintaining density at high production speeds.
Tech: Anti-Mix Color Technology
The specialized color feeding system prevents pigment bleeding, ensuring crisp, distinct layers for high-value landscape pavers and PC bricks.
Tech: Cloud AI Diagnosis
Goes beyond simple remote control. The QS2000's cloud system analyzes data trends to predict potential issues before they cause downtime, ensuring maximum OEE (Overall Equipment Effectiveness).
9 Major Components for The Servo Block Machine | ||
Efficient Servo System | Stabile Hydraulic System | Dumping Airbag |
The design for the press head with two oil cylinders | Air-operated Clean Device | Ping-pong Type for Feeding Material |
Arc-shape Feeding Arm | Modularize Eccentric Vibration | Automatic Control System |
| Technical Data | QS2000 Specification | Competitive Advantage (vs Industry Standard) |
|---|---|---|
| Rating Pressure | 21 MPa | High-Pressure Molding: Ensures superior density and load-bearing strength for heavy-duty blocks. |
| Vibration Frequency | 0 - 75 HZ | High-Speed Servo: Wider frequency range than 50HZ standard, achieving faster compaction and high efficiency. |
| Vibration Mode | Table & Modular Servo Vibration | Stable Performance: Precision synchronization reduces mechanical fatigue and ensures consistent product quality. |
| Suitable Block Height | 45-500 mm | Specialized for Heavy-duty Infrastructure: The unique 500mm height capacity makes QS2000 the ideal choice for large curb stone and slope protection projects. |
| Total Power | 147.7 kW | Intelligent Power Distribution: Maximizes output energy efficiency while maintaining high-torque performance. |
| Molding Cycle | 15-23 sec | Superior Productivity: 15-20% faster than traditional hydraulic systems, ideal for large enterprises. |
| Intelligent System | Siemens PLC Modular Control | Low Failure Rate: Modular architecture featuring remote cloud-based diagnostics for 24/7 uptime. Real-time production monitoring is enhanced by smart recipe management to ensure automated, precision control. |
| Damping System | Michelin Raw Rubber Pads | Long Service Life: Advanced shock absorption significantly reduces wear on machine and moulds. |
Redefining Precision: Beyond the German Standard While power is essential, precision is where the QS2000 truly excels. Our intelligent system achieves ultra-tight tolerances (+/- 0.5mm) through:
High-Resolution Linear Encoders: Sourced from world-class suppliers to ensure real-time height control and product consistency that matches any European competitor.
Four-Axis Servo Synchronization: Achieving micro-second level synchronization for perfect block uniformity, even during high-speed 15s cycles.
Proportional Hydraulic Valve Technology: Ensuring smooth, precise movements with zero pressure drops, eliminating the common "precision gap" in traditional machinery.
| Legend | Product size (mm) | Pcs./Pallet | Pcs./Hour | ||
| | 240*115*53 | 95 | 23700-28500 | ||
| | 200*100*60 | 66 | 10800-12000 | ||
| | 225*112.5*60 | 50 | 8200-8900 | ||
| | 390*140*190 | 24 | 4800-5600 | ||
| 400*200*200 | 18 | 3600-4300 | ||
Note: The molding cycle time and the hourly capacity will be changed according to the proportion and the quality of the raw material.
Simple Block Making Production Line(Single line) | ||||
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Fully Automatic Block Making Production Line | ||||
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Fully Automatic Block Production line with Curing Rack | ||||
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Building Wall Material Series | ||
| Flower Bed Brick | Split Brick | Split Brick |
| Split Brick | Wall Brick | Solid Brick |
Paving Stone Series | |||
Permeable Brick | | Antique Brick | Antique Brick |
Antique Brick | Antique Brick | Chain Pavement | Chain Pavement |
Pavement Brick | Antique Brick | Antique Brick | |
| | | Split Brick, Pavement Brick |
Grass Brick | Grass Brick | Paving Stone | Paving Stone |
Paving Stone | Paving Stone | Paving Stone | Paving Stone |
Paving Stone | Paving Stone | Paving Stone | Paving Stone |
Road Wdge Stone Series | |||
Road Wdge Stone | Road Wdge Stone | Road Wdge Stone | Road Wdge Stone |
Road Wdge Stone | Road Wdge Stone | Road Wdge Stone | |
Slope-protect Brick Series | |||
Slope-protect Brick | Slope-protect Brick | Slope-protect Brick | Slope-protect Brick |
Slope-protect Brick | Slope-protect Brick | Slope-protect Brick | Slope-protect Brick |
Slope-protect Brick | Slope-protect Brick | ||
Jiangsu | Taiwan | ||
India | Saudi Arabia | ||
Yunnan | Vietnam | ||
Zhejiang | Russia |
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