Qunfeng Machinery's Automatic Production Line Empowers Eco-city Construction in Northwest China with Intelligent Innovation

Recently, China News reported that Dunhuang City, Gansu Province, in recent years, adhering to the ‘ecological city’ strategy, has been effective, setting a model for the construction of ecological cities in the northwest region. In terms of building material selection, the local government actively promotes green building material technologies such as concrete products moulding and solid waste resource utilisation. Customers in Gansu are accelerating this green transformation process by using Qunfeng Machinery's advanced concrete products moulding equipment equipped with intelligent control systems.

Dunhuang's eco-city construction (Source: China News)

In the field of traditional building materials production, there are longstanding industry pain points such as the single logic of equipment operation and low degree of automation, resulting in high production energy consumption, poor process synergy, high labour costs, and other problems. How to break through the production bottleneck to achieve green energy saving, economic efficiency, and the depth of the integration of intelligent manufacturing? Relying on 5G Internet of Things and intelligent algorithms, Qunfeng Machinery's fully automated concrete products production line builds a production system of ‘working condition sensing-intelligent decision-making-precise execution,’ providing customers with efficient and sustainable brick-making solutions and empowering the development of regional green infrastructure.

Gansu customer—Qunfeng Machinery automatic concrete products production line (Source: Qunfeng Machinery)

Intelligent Production System

Double Breakthrough in Efficiency and Energy Saving

The fully automated concrete products production line put into production in Gansu integrates a number of industry-leading technologies. As the core equipment of the production line, the QS1500 automatic concrete product moulding machine not only integrates a number of digital intelligence technologies but also carries advanced technical configurations such as a servo vibration system, which realises precise and intelligent control of the whole production process and at the same time significantly improves the production efficiency and effectively reduces the energy consumption.

Gansu customer—Qunfeng Machinery QS1500 Automatic Concrete Product Moulding Machine (Source: Qunfeng Machinery)

Qunfeng Machinery's upgraded QS series automatic concrete product forming machine is innovatively equipped with Qunfeng's third-generation invention and patented servo vibration system, which provides a comprehensive breakthrough in performance: energy consumption is reduced by more than 12%, and production efficiency is increased by 3-5%. The 5G IoT intelligent management system enables real-time monitoring, remote diagnosis, and parameter optimisation, effectively reducing unplanned downtime and guaranteeing production continuity. Meanwhile, it is equipped with an auxiliary automatic mould changing system, which can quickly switch diversified moulds and flexibly produce pavement bricks, permeable bricks, slope protection bricks, and other brick types to meet diversified market demands.

Gansu customers—Qunfeng Machinery QS1500 production line stable output of high-quality bricks (Source: Qunfeng Machinery)

Intelligent Palletising Systems

Reduced Production Costs

In addition, the automation level of the production line is also industry-leading. Relying on intelligent and automation technology, Qunfeng Machinery builds a high-efficiency production closed loop through servo palletising and other automation equipment. Equipped with high-precision sub-master trucks, high-level palletisers, and automatic balers, the production operation is guaranteed to run quickly and stably, achieving multiple optimisations in terms of efficiency, energy consumption, and manpower cost reduction.

Gansu customer—Qunfeng Machinery automatic concrete products production line automation equipment (Source: Qunfeng Machinery)

Intelligent Production Solutions

Navigating the New Track of Green Building Materials

Facing the huge demand for building materials brought about by ecological city construction and rural infrastructure upgrading in Northwest China, Qunfeng Machinery, by virtue of its 30 years of profound accumulation in the building materials machinery industry and the technical strength of national speciality and new ‘small giants’ enterprises with key support from state finance, not only provides advanced equipment but also builds up customers' trust with its all-round service system. Trust. The production line can efficiently transform a variety of raw materials and solid wastes into high-value concrete products, providing practical solutions for building eco-livable cities.

Construction application of Qunfeng machinery and equipment products (Source: Qunfeng Machinery)

Along with the acceleration of infrastructure construction and the new wave of innovation around the world, Qunfeng Machinery will continue to use innovation as the engine, relying on the dual advantages of technical hard power and soft power of service, driving the iterative upgrading of core technologies, contributing Qunfeng wisdom to the global infrastructure, and assisting in the transformation of green and low-carbon construction.