Views: 3766 Author: QUNFENG Machinery Publish Time: 2025-05-23 Origin: Site
As the Yangtze River Delta integration strategy advances, Shanghai—an international financial hub and a powerhouse of high-end manufacturing—is spearheading the region's transition toward smart manufacturing. Recently, Qunfeng Machinery successfully commissioned a fully automated concrete products production line, custom-built for a Shanghai-based construction materials company. Upon full operation, this project will provide high-quality building materials to support infrastructure development across the Yangtze River Delta and enhance the region’s modern industrial competitiveness.
Pudong Airport T3 Terminal Concept Art (Source: Shanghai Govt)
Tech Innovation Solves Production Challenges
Amid land scarcity and stricter environmental regulations in Shanghai, traditional building material production methods no longer meet market demands. After extensive market research and technical evaluations, a Shanghai-based client selected Qunfeng's QS1000 fully automated concrete production line. This solution stands out with three key advantages: (1) Highly automated operation reduces labor needs while boosting efficiency; (2) Modular design minimizes land use; and (3) IoT-enabled digital controls streamline the entire production process. This tailor-made smart manufacturing solution has successfully helped the client establish a compact, energy-efficient production system within limited space.
Shanghai-Qunfeng QS1000 Fully Automated Concrete Production Line (Source: Qunfeng)
Precision Tech Enables High-Efficiency Production
The centerpiece of the newly commissioned production line in Shanghai is Qunfeng's QS-series concrete molding machine. Featuring Qunfeng's third-generation patented servo vibrator technology, the upgraded QS-series delivers significant improvements over previous models:
● 12%+ reduction in energy consumption
● 20%+ faster vibration initiation
● 3-5% higher production efficiency
With lower energy demands, quicker response times, extended durability, and superior product compaction, the system enables highly efficient, economical, and quality-optimized production.
Qunfeng Gen-3 Patented Servo Vibrator (Source: Qunfeng)
Additionally, the equipment features a rotary material cart to ensure uniform product compaction and significantly reduce defect rates. Furthermore, it comes equipped with an auxiliary automatic mold-changing system for rapid mold replacement, enabling flexible production of hollow blocks, permeable pavers, imitation stone bricks, and other diverse products. Currently, the hollow blocks produced by this line will be utilized in various applications, including the construction of Shanghai's high-tech industrial parks and municipal infrastructure projects.
Shanghai-High Quality Blocks Produced by Qunfeng QS1000 Fully Automated Concrete Products Production Line (Source: Qunfeng)
Smart Manufacturing Empowered by Automated Systems
Qunfeng Machinery has innovatively integrated automation and intelligent equipment systems into its production line design. By deploying high-precision automated devices such as servo-controlled palletizers and intelligent control units, the company has established a comprehensive smart automation production system spanning the entire manufacturing process. This production architecture not only completely replaces traditional manual operations, but also significantly enhances production efficiency and stability, setting a new benchmark for the transformation and upgrading of conventional building material manufacturing.
Shanghai-Qunfeng Fully Automated Concrete Products Production Line with Integrated Automation Systems (Source: Qunfeng)
Pioneering the Yangtze River Delta, Co-Creating an Intelligent Manufacturing Future
As a leading enterprise in China's building materials machinery industry, Qunfeng Machinery has been dedicated to the sector for 30 years, with its products serving over 120 countries and regions worldwide, delivering value to more than 10,000 clients. The successful deployment of the QS1000 fully-automated concrete products production line in Shanghai marks another strategic milestone in the Yangtze River Delta region, following Qunfeng's established projects in Jiangsu and Zhejiang. This expansion continues to contribute Qunfeng's expertise and technological strength to regional industrial upgrading and high-quality development.
Zhejiang-Qunfeng Fully Automated Concrete Products Production Line (Source: Qunfeng)
Jiangsu-Qunfeng Fully Automated Concrete Products Production Line" (Source: Qunfeng)
Moving forward, Qunfeng Machinery will steadfastly uphold its "technology-rooted, innovation-driven" philosophy, actively participating in urban development across the Yangtze River Delta region through intelligent equipment and green construction solutions. By implementing high-quality concrete product manufacturing projects, Qunfeng will provide more efficient and energy-saving building material solutions for the Delta region, enhancing urban competitiveness for Shanghai and surrounding cities with its technological strength.
